Explosion-Proof Lithium Iron Removal System | Nano-Powder Compatibility | ISO & CE Certified with Real-Time Monitoring
- Powerful Magnetic Assembly:
- For electromagnet - based models in the lithium - ion battery industry, large - sized coils wound around high - permeability magnetic cores are employed. These coils are connected to high - voltage and high - current power supplies. Given the high - precision requirements in lithium - ion battery material processing, advanced cooling systems, often a combination of water - cooling and advanced heat - dissipation materials, are integrated. This ensures the stability of the intense magnetic field during long - term operation, as any fluctuation in the magnetic field could affect the separation accuracy of magnetic impurities in battery materials.
- Permanent - magnet - type magnetic separators use rare - earth permanent magnets arranged in a highly optimized configuration. In the lithium - ion battery context, these magnets are designed to create a highly concentrated and stable magnetic field. Their high coercivity and remanence properties ensure consistent magnetic performance over time, crucial for maintaining the quality of battery material processing. The magnets are often encapsulated in a protective casing made of non - magnetic, corrosion - resistant materials to prevent any interference from the battery - related chemical environment.
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Selection Key Points
- Magnetic Susceptibility of Impurities: Understanding the magnetic susceptibility of the impurities likely to be present in lithium - ion battery materials is crucial. Different cathode and anode materials may attract different types of magnetic impurities with varying magnetic properties. For example, if the main impurity is a weakly - magnetic alloy, a high - intensity magnetic separator with a very high - gradient magnetic field and a powerful magnetic source is required. On the other hand, if the impurities are strongly magnetic, a separator with a more adjustable magnetic field strength to avoid over - separation and potential damage to the battery materials may be more suitable.
- Material Form and Throughput: The form of the lithium - ion battery materials (powder, slurry, or granular) and the required throughput are important factors. Powder - based materials may require a magnetic separator with a feeding system optimized for fine particles, while slurry - based materials need a separator that can handle the viscosity and flow characteristics of the slurry. High - volume production facilities will need magnetic separators with a large - capacity separation chamber and high - speed feeding and discharging systems to meet the production demands.
- Compatibility with Battery Production Environment: The magnetic separator must be compatible with the chemical and environmental conditions in a lithium - ion battery production facility. This includes resistance to corrosion from battery - related chemicals, compatibility with the temperature and humidity conditions in the production area, and the ability to operate without interfering with other sensitive production equipment. For example, in an environment with high humidity, the magnetic separator should be designed with moisture - resistant materials and proper sealing to prevent any adverse effects on its performance.
- Integration with Existing Production Lines: When selecting a magnetic separator for the lithium - ion battery industry, its ease of integration with the existing production line is a key consideration. The separator should be able to fit seamlessly into the existing process flow, with minimal modifications to the overall production setup. This includes ensuring that the feeding and discharging systems can interface smoothly with other equipment in the production line and that the control system of the magnetic separator can be integrated with the overall plant automation system for efficient operation and monitoring.
