Built for Harsh Conditions: JC Permanent Magnetic Separator - The High-Temp, Corrosion-Resistant Industrial Choice
Product Details:
In the food, pharmaceutical, and health supplement industries, product safety is paramount. The JC Permanent Magnetic Separator is meticulously designed in accordance with strict hygienic principles. All product contact parts are constructed from 316/316L stainless steel, with optional FDA-compliant surface coatings such as PTFE (Teflon) or ETFE. This ensures no sanitary dead ends, easy cleaning, and zero product contamination, making it an indispensable tool for passing relevant certifications and safeguarding end-user safety.
Core Advantages:
- Hygienic Design: Features radiused corners, mirror polishing (Ra ≤ 0.8µm), and dead-end-free connections, fully suitable for CIP (Clean-in-Place) processes.
- Certified Materials: Major materials and coatings are supplied with relevant documentation (e.g., FDA, EU 1935/2004 compliance statements), ensuring food safety.
- Effective Purification: Powerfully removes iron impurities from raw materials, preventing negative impacts on product color, taste, or efficacy, while also protecting production equipment.
Key Parameters:
- Product Contact Materials: 316L Stainless Steel (Mirror Polished, Ra ≤ 0.8µm).
- Certification Support: Material Certificates, FDA Statements, 3.1 Material Certificates available.
- Typical Applications: Flour, starch, seasonings, milk powder, pharmaceutical powders, etc.
Parameters
|
ID(mm)
|
Outer Dimension(mm)
|
Layer
|
Bar quantity
|
Height(mm)
|
Peak Value
|
|
DN150(φ159)
|
220X200
|
3
|
7(2+3+2)
|
370
|
16000 GS
|
|
|
DN200(φ219)
|
270X260
|
3
|
10(3+4+3)
|
370
|
15000 GS
|
|
DN250(φ273)
|
330X300
|
3
|
13(4+5+4)
|
370
|
|
|
4
|
18(5+4+5+4)
|
440
|
14000 GS
|
|
6
|
27(5+4+5+4+5+4)
|
580
|
|
|
DN300(325)
|
390X370
|
3
|
16(5+6+5)
|
430
|
13000 GS
|
|
4
|
22(5+6+5+6)
|
520
|
|
|
6
|
33(5+6+5+6+5+6)
|
610
|
12000 GS
|
Q&A (3):
- Q: How does the equipment ensure thorough cleaning without residue?
- A: Our hygienic design incorporates sanitary quick-release clamps or continuously welded and polished seams. The non-stick PTFE coating prevents material adhesion, allowing for easy and thorough cleaning. We also provide necessary documentation to support CIP/SIP validation.
- Q: Can you provide automatic self-cleaning models that interlock with metal detectors?
- A: Yes. We offer fully automatic separators. Upon an alarm from a metal detector, the separator can automatically retract the impurity-laden magnetic rods from the material flow and clean them, enabling fully automated quality control.
- Q: We need to validate the removal efficiency. What do you recommend?
- A: We recommend using standard ferrous test cards (e.g., Fe 0.8mm, 1.0mm, 1.5mm, 2.0mm). Periodically introduce these cards into the product stream and verify 100% capture by the separator, documenting the results for your validation files. We can assist in establishing this validation protocol.
